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Racks

 

Welcome to the world’s widest range of high-quality racks and pinions.
As a specialist in the field of high-quality racks we offer more than 350 types of racks. This is most comprehensive rack program that is currently available on the market. Our four gear rack classes Ultra High Precision Rack, High Precision Rack, Precision Rack and Basic Rack include the quality 5 to 10, in helical or straight toothed design, milled or hardened as well as hardened and ground and in sizes from module 1.5 to 12. For the realization of complete rack and pinion drives, we also offer a wide range of suitable gears, pinion shafts and lubrication systems.

High Precision Rack

Quality 6
Quality 7

Overview HPR Racks
Precision Rack

Quality 8

Overview PR Racks
Basic Rack

Quality 9
Quality 10

Overview BR Racks
 

  • Rack Styles Available

  • Rack Quality Levels Overview

  • Rack Range Overview

  • Advantage of long, ground racks of ATLANTA

    For mounted racks, the obtained accuracy and required installation time are important. With ATLANTA ground racks with lengths of 1 500 mm and 2 000 mm, the total pitch error per meter is reduced dramatically. Thus, the pitch error of the entire axis is correspondingly lower. By using long racks, the number of rack joints is reduced, which improves the accuracy of the entire axis and significantly reduces the installation time at the same time.

    Ground racks have the advantage that the complete rack is more precise, the meshing takes place evenly and the pinion bearing stress is reduced unlike a milled tooth. The ground rack drives have lower friction which increase energy efficiency.

    Assembly Example:

    The following example shows the advantage of long, ground racks of ATLANTA.

    Assembly of module 4 racks.

    • Assembly length: 6 meters mounted with companion rack for assembly i.e. Qjoint = 25µm
    • Time: Number of screws x tscrew + number of joints x tjoint + number of pins x tpin

    2m_Zahnstangen

    It will be used 3 pices of 29 40 205 quality 6, helical toothed, module 4, length 2 000mm :

    • Accuracy GTf/2 000 = 47µm
    • Maximum pitch error: 3 x 47µm (racks) + 2 x 25µm (joints) = 191µm
    • Time: Number of screws = 3 x 16 = 48 screws, number of joints = 2, number of pins = 0

    1m_Zahnstangen

    It will be used 6 pices 29 40 105 quality 6, helical toothed, module 4, length 1 000mm :

    • Accuracy GTf/1 000 = 36µm
    • Maximum pitch error: 6 x 36µm (racks) + 5 x 25µm (joints) = 341µm
    • Time: Number of screws = 6 x 8 = 48 screws, number of joints = 5, number of pins = 0

    0,5m_Zahnstangen

    It will be used 12 Stück 29 40 055 quality 6, helical toothed, module 4, length 500mm :

    • Accuracy GTf/500 = 32µm
    • Maximum pitch error: 12 x 32µm (racks) + 1 x 25µm (joints) = 659µm
    • Time:  = 12 x 4 = 48 screws, number of joints = 11, number of pins = 12 x 2

    Advantages of using long, ground racks of ATLANTA:

      • Reduced pitch error values
      • Reduced number of rack sections required
      • Reduced the number of rack joints
      • Reduced amount of time needed to mount the racks

  • Document Download

     


  • Traceparts

    Access CAD Drawings ATLANTA Rack Range

     

Pinion and Pinion Shaft Program

Overview pinion and pinion shafts
 

ATLANTA Lubrication System

More about lubrication system
 

Solutions from the modular system

More about solutions from the modular system

Mounting of ATLANTA Racks

More about mounting of racks
 

Applications

Overview Applications
 

Mounting Videos

Overview Mounting Videos

Rework

More about rework of standard parts